Tuesday, 21 June 2016

Vibration Analysis




Vibration: It is the response of a system to an internal or external force which causes the system to oscillate.


Vibration Analysis: Vibration analysis is a non-destructive technique which helps early detection of machine problems by measuring vibration.




Basic Theory of Vibration: It follows sine curve.


 
Frequency: How many times oscillation is occurring for a given time period?

Units: CPS (Hz), CPM 

Amplitude: It is the magnitude of vibration signal.
Units: Micron, Mm/Sec, M/Sec2

Physical Significance of Vibration Characteristics: 

Frequency   - What is vibrating?

Source of the vibration.

Amplitude   - How much is it vibrating?

Size (severity) of the problem.

Phase Angle - How is it vibrating? 

Cause of the vibration.




Frequency Measurement: 

60 RPM = 1 Rev / s = 1 Hz
 
Amplitude Measurement: 

1. Displacement: Total distance traveled by the mass.
Unit: Microns

2. Velocity     : Rate of change of displacement. It is the measure of the speed at which the  mass is vibrating during its oscillation.
Unit: Mm/Sec, Inch/sec

3. Acceleration: It is the rate of change of velocity. The greater the rate of change of velocity the greater the forces (P=mf) on the machines.
Unit: M/Sec2, Inch/sec2




Physical Significance of Vibration Amplitude: 

Displacement:  Stress Indicator

Velocity     :  Fatigue Indicator

Acceleration:  Force   Indicator





Advantages of Using Velocity: 

      Flat frequency range compared to displacement & acceleration.
      Almost all machines generate fault frequency between 600CPM to 60KCPM
      Velocity indicates fatigue.
      Velocity is the best indicator of vibration severity.

Scales of Amplitude: 

Peak            - a
Peak to Peak    - 2a
RMS             - 0.707 a
Average         - 0.637 a